Full manufacturing cycle digital management
Equipment automation and control, from design, simulation, manufacturing, testing, analysis, digital management mode, so that it is visualized, more efficient, refined management of the manufacturing process, improve operational efficiency.
SZJ adopts HMI with unified functional design and different style options to meet the individual needs of customers while meeting the process of design standardization, eliminating the need for repeated programming and saving programming cycle.
Virtual production line debugging
Apply Siemens technology to realize virtual production line debugging under virtual environment.
- Verify production cell layout and process logic
- Create robot trajectories to verify interference and feasibility.
- Robot-based controller development and program verification
- Collaborative testing of robot, PLC, HMI programs
Timely verification of feasibility reduces operational and trial-and-error costs and improves response time.
Intelligent control technology equips the equipment with the ability of sensing, decision-making and execution by adopting advanced sensors, actuators, control algorithms and communication technologies. It includes the following aspects:
Sensing technology: acquiring equipment operation status and environment information, such as temperature, pressure, flow, etc. through various sensors in order to realize real-time data acquisition and monitoring.
control algorithms: based on the collected data, various control algorithms are applied for data processing and decision-making to realize real-time analysis and optimized control of equipment operation status.
Actuator Technology: Realize automated operation of equipment through various types of actuators, such as robots, robotic arms, cylinders, motors, etc., to ensure that the equipment performs tasks in accordance with predetermined procedures and requirements.
communication technology: through network communication technology, it realizes information exchange and remote monitoring between equipment, and supports remote configuration, fault diagnosis and remote operation.
The application of intelligent control technology realizes efficient, precise and reliable automated operation of the equipment and improves production efficiency, product quality and safety. It is widely used in manufacturing, energy field, transportation and many other fields, and plays an important role in promoting the development of industrial automation and enhancing industrial competitiveness.
Laser technology is an important core technology. Laser technology utilizes a high-intensity, highly consistent beam produced by a laser, which is focused and controlled by optical components to achieve precise cutting processing, welding processing, engraving processing, measurement and control. Applications of laser technology in automation equipment include, but are not limited to, the following:
Cutting and Welding: Laser cutting and laser welding technology can realize high-precision cutting and welding of materials, which is widely used in the manufacturing fields of battery lug cutting, battery electrode cutting, battery lug welding, liquid-filled hole welding, battery top cover welding, battery module welding, and so on.
Engraving and Marking: Laser engraving and laser marking technology can realize high-precision processing of material surface, which is widely used in making logos, patterns, two-dimensional codes and so on.
Optical Measurement: Laser ranging and other technologies can realize non-contact measurement of object contour, size, gap, height difference, thickness and other parameters, which are used for pre-welding inspection, post-welding quality inspection, size control and so on.
The application of laser technology can improve the processing accuracy, production efficiency and product quality of automation equipment, and promote the development and application of automation technology.
The core technology of automation equipment manufacturing includes sensor technology, control system technology, motion control technology and so on. Mechanical structure optimization design technology involves material selection, structural design, optimization algorithms and other aspects. These technologies play an important role in automation equipment manufacturing and can improve the efficiency, precision and reliability of the equipment.
High-efficiency transmission and drive technology in the core technology of automation equipment refers to the key technology to realize high-efficiency energy transmission and drive in automation equipment. It includes but is not limited to the following aspects:
transmission technology: High-efficiency transmission drive technology can realize efficient transmission of energy (such as batteries, pallets, liquids, etc.) to ensure the normal operation of the equipment. For example, AGV transmission, RGV transmission, logistics line transmission, liquid injection machine electrolysis pipeline transmission and other transmission systems to realize the long-distance precise positioning transmission of objects and liquids.
Transmission Technology: High-efficiency transmission transmission technology can realize the efficient transmission of mechanical energy and ensure the efficient operation of the equipment. For example, efficient transmission devices (such as cam drive, belt drive, etc.) can realize high-speed, high-precision movement of mechanical equipment.
The application of high-efficiency transmission drive technology can improve the energy utilization rate, operational efficiency and reliability of automation equipment, and reduce energy consumption and environmental pollution. It is widely used in many fields such as industrial production, energy field, etc. It plays an important role in promoting the development of automation equipment and enhancing industrial competitiveness.