Core Technology

Core Technology

Focus on intelligent manufacturing core technological innovation and continue to create the maximum

Digital Production Line Technology
Digital Production Line Technology

Full manufacturing cycle digital management
Equipment automation and control, from design, simulation, manufacturing, testing, analysis, digital management mode, so that it is visualized, more efficient, refined management of the manufacturing process, improve operational efficiency.

HMI standardization
SZJ adopts HMI with unified functional design and different style options to meet the individual needs of customers while meeting the process of design standardization, eliminating the need for repeated programming and saving programming cycle.

Virtual production line debugging
Apply Siemens technology to realize virtual production line debugging under virtual environment.
- Verify production cell layout and process logic
- Create robot trajectories to verify interference and feasibility.
- Robot-based controller development and program verification
- Collaborative testing of robot, PLC, HMI programs
Timely verification of feasibility reduces operational and trial-and-error costs and improves response time.

Intelligent control technology
Intelligent control technology

Intelligent control technology equips the equipment with the ability of sensing, decision-making and execution by adopting advanced sensors, actuators, control algorithms and communication technologies. It includes the following aspects:

Sensing technology: acquiring equipment operation status and environment information, such as temperature, pressure, flow, etc. through various sensors in order to realize real-time data acquisition and monitoring.

control algorithms: based on the collected data, various control algorithms are applied for data processing and decision-making to realize real-time analysis and optimized control of equipment operation status.

Actuator Technology: Realize automated operation of equipment through various types of actuators, such as robots, robotic arms, cylinders, motors, etc., to ensure that the equipment performs tasks in accordance with predetermined procedures and requirements.

communication technology: through network communication technology, it realizes information exchange and remote monitoring between equipment, and supports remote configuration, fault diagnosis and remote operation.

The application of intelligent control technology realizes efficient, precise and reliable automated operation of the equipment and improves production efficiency, product quality and safety. It is widely used in manufacturing, energy field, transportation and many other fields, and plays an important role in promoting the development of industrial automation and enhancing industrial competitiveness.

Laser technology
Laser technology

Laser technology is an important core technology. Laser technology utilizes a high-intensity, highly consistent beam produced by a laser, which is focused and controlled by optical components to achieve precise cutting processing, welding processing, engraving processing, measurement and control. Applications of laser technology in automation equipment include, but are not limited to, the following:

Cutting and Welding: Laser cutting and laser welding technology can realize high-precision cutting and welding of materials, which is widely used in the manufacturing fields of battery lug cutting, battery electrode cutting, battery lug welding, liquid-filled hole welding, battery top cover welding, battery module welding, and so on.

Engraving and Marking: Laser engraving and laser marking technology can realize high-precision processing of material surface, which is widely used in making logos, patterns, two-dimensional codes and so on.

Optical Measurement: Laser ranging and other technologies can realize non-contact measurement of object contour, size, gap, height difference, thickness and other parameters, which are used for pre-welding inspection, post-welding quality inspection, size control and so on.

The application of laser technology can improve the processing accuracy, production efficiency and product quality of automation equipment, and promote the development and application of automation technology.

Mechanical structure optimization design technology
Mechanical structure optimization design technology

The core technology of automation equipment manufacturing includes sensor technology, control system technology, motion control technology and so on. Mechanical structure optimization design technology involves material selection, structural design, optimization algorithms and other aspects. These technologies play an important role in automation equipment manufacturing and can improve the efficiency, precision and reliability of the equipment.

High-efficiency transmission and drive technology
High-efficiency transmission and drive technology

High-efficiency transmission and drive technology in the core technology of automation equipment refers to the key technology to realize high-efficiency energy transmission and drive in automation equipment. It includes but is not limited to the following aspects:

transmission technology: High-efficiency transmission drive technology can realize efficient transmission of energy (such as batteries, pallets, liquids, etc.) to ensure the normal operation of the equipment. For example, AGV transmission, RGV transmission, logistics line transmission, liquid injection machine electrolysis pipeline transmission and other transmission systems to realize the long-distance precise positioning transmission of objects and liquids.

Transmission Technology: High-efficiency transmission transmission technology can realize the efficient transmission of mechanical energy and ensure the efficient operation of the equipment. For example, efficient transmission devices (such as cam drive, belt drive, etc.) can realize high-speed, high-precision movement of mechanical equipment.

The application of high-efficiency transmission drive technology can improve the energy utilization rate, operational efficiency and reliability of automation equipment, and reduce energy consumption and environmental pollution. It is widely used in many fields such as industrial production, energy field, etc. It plays an important role in promoting the development of automation equipment and enhancing industrial competitiveness.

Technical Achievement

Focus on intelligent manufacturing core technological innovation and continue to create the maximum value for customers

R&D Patents and Intellectual Property
invention patents

87

invention patents

utility models

260

utility models

designs

4

designs

software copyrights

88

software copyrights

R&D Team

The company has nearly 20 years of core technology R & D team and technology precipitation

R&D Platform
R&D Platform

Laser R&D Laboratory
SZJ laser R&D laboratory has 800 m2 laser processing test laboratory, with all kinds of lasers, laser processing systems, testing equipment and other experimental instruments with a total value of more than 7 million yuan, independently developed all kinds of laser processing experimental platform, equipped with sample making room, sample inspection room, with new laser processing process research and development, product process validation, independent development of laser processing equipment and system integration capabilities. We have the ability of new laser processing process research and development, product process validation, independent development of laser processing equipment and system integration, and can provide customers with complete laser technology solutions.


Vision Testing Technology Laboratory
SZJ has two large vision laboratories in Wuhan and Xiangyang, which are equipped with various specifications of vision test and verification platforms, including line scan camera experiment platform, 3D camera experiment platform, large surface array camera experiment platform and standard vision experiment platform. In addition, we also have various specifications of line scan cameras, face array cameras, 3D cameras, as well as a variety of vision light sources and lenses to meet various types of vision needs verification. SZJ vision team has rich independent R&D capabilities in hardware development, software development, image processing and deep learning algorithms, which can provide customers with efficient vision inspection solutions. Our vision software platform MVMaster has been successfully applied in batches on various production lines, helping customers to improve production efficiency and product quality.

R&D Organization
R&D Organization

SZJ has 500+ professional design and R&D personnel, forming two major R&D and design platforms with the Research Institute and Technology Center as the core.

Research Institute
It has a high-knowledge and high-technology R&D team led by doctoral technologists, which leads the company to carry out innovative technology research and development based on the cutting-edge technology of the industry. The Institute consists of General Technology R&D Center, Laser Product R&D Center, Automation Software Development Center, Laser R&D Laboratory, and Visual Inspection Technology Laboratory, which are capable of mechanical structure innovation and optimization, laser processing process and equipment R&D, optical and mechanical motion control system development, and visual inspection technology development, which constantly promotes the upgrading of the company's core technological capabilities and provides guarantee for the technological iteration of the company's various product lines.

Technology Center
With 400+ mechanical and electrical design engineers, we have set up a design and development team led by Korean senior mechanical experts. According to the product type, the Technology Center is divided into Cylindrical Cells, Prismatic Cells, pouch Cells, Chemical formation and Photovoltaic Products, and has the capability of designing and developing automated production lines for lithium/sodium-ion cells and photovoltaic modules, and providing comprehensive technical solutions for the turnkey solution for the market.

Intelligent Manufacturing System
Intelligent Manufacturing System

SZJ's unique intelligent manufacturing system is an organic cross-fertilization of multiple disciplines, such as mechanical theory, control theory, information science, electronic science, material molding, software engineering and optical engineering, forming an independent core technology layer; in product development and design, relying on the core technology, SZJ has formed a layer of core application technology with independent intellectual property rights, and then has a strong The company has a strong capability of manufacturing specialized machines and integrating the turnkey solution.